Page 56 - Industrial Plants
P. 56

Examples of these solutions are cybersecurity, digital
                             simulation and remote control. General Electric has  Where digital efforts stumble
                             become a key player in the software industry,   Given the challenging economics of today, oil and gas
                             ranking #8 globally in terms of revenues (considering   companies need to make their investments in digital
                             GE Digital Division). In Italy GE has made relevant   where they can get the most bang for the buck.
                             investments and partnerships, for instance with   However, in our work, we frequently see companies
                             Roboze, a startup from Puglia, which was selected   making three common mistakes that are sure to limit
                             to  supply  3D  printers (ONE +400) to  produce and   their digital potential over the long term.
                             test  components.  Leonardo,  a  major  technology   •   Lack of a multi-year digital strategy.  Many
                             player in the Aerospace & Defense, has developed   companies have ventured into digital investments
                             remote controlled unmanned ground vehicles with a   without a clear understanding of where and when
                             range of robotic arms with diverse applications,   the transformation will bring the most benefit.
                             including Oil & gas. Finally, driven by large OEMs   Without a clear strategic, multi-year path, the risk
                                                                          is very high that companies could invest billions of
                                                                          dollars, but only capture a fraction of the benefits.
                                                                          For example: offshore drilling and production can
                                                                          benefit from advanced analytics based on
                                                                          reservoir and equipment data. These data can be
                                                                          analyzed to optimize maintenance of equipment
                                                                          and minimize disruption to operations. A single
                                                                          platform can produce terabytes of data per day,
                                                                          but current satellite network bandwidth is
                                                                          extremely limited to transfer speeds in the order of
                                                                          Kbps,  making  it  impossible  for  subsurface and
                                                                          operations teams on the mainland to leverage
                                                                          available information in real time. In cases like this,
                                                                          the lack of an integrated digital strategy,
                                                                          encompassing both data transmission and data
                                                                          analysis leaves advanced analytics capabilities
                             and Equipment providers, suppliers of components   ‘stranded’ on the platform, as data can only be
                             and services are also developing their own digital   analyzed on-site.
                             solutions. For instance, CREL, a security company   •   Operating model. Too often, companies fail to
                             with automation capabilities, has developed a crane   connect the information flows in ways that will
                             robot concept for in-line module installation in   actually improve how the organization operates.
                             photovoltaics; Cozzani, an engineered valves   But if information doesn’t follow structure, it
                             supplier for reciprocating compressors has   gets lost. For example, a company might invest
                             developed a flux control electromechanical system,   in visualizing a scheduling system with
                             remotely monitored and controlled.           sophisticated routing capabilities, but then fail
                             Even so, few oil and gas companies have      to connect it to the line management’s
                             undertaken a structured and holistic approach to   scheduling decisions.
                             identifying which digital  technologies can help   •   People.  People are the most important
                             create long-term sustainable advantage. Most of   component of a winning digital strategy, yet failing
                             today’s digital initiatives don’t seek to disrupt   to upgrade their capabilities is the most common
                             operating or business models. Instead, they are   pitfall in unsuccessful transformations. Executives
                             improvements in technical or operational     should assess their current capabilities and
                             capabilities, things like predictive maintenance,   develop a plan to manage change and improve
                             well-completion analysis and using geological data   technical expertise. This will involve a combination
                             from similar oilfields to build geophysical models   of recruiting fresh talent (including data scientists
                             and choose drilling patterns.                and other digitally savvy professionals) and
                             One reason for this incremental approach is that there   teaching new skills to the operational staff. No
                             is already a large, untapped potential in existing data,   one should assume that the front line will
                             which companies can use to generate new insights   automatically embrace new processes and digital
                             with advanced analysis techniques. Another is that   technologies. Change-management programs
                             most companies aren’t ready for a big transformation,   are needed to help them through the dramatic
                             because they lack the people, processes and capital   changes underway – for example, learning how
                             required to make it happen.                  and why to use an augmented-reality interface


            IndustrIal Plants - May 2017
    54
   51   52   53   54   55   56   57   58   59   60   61