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Fig. 1 - Basic Schemes of TFC and PFC QPCs

Fig. 2 - ByPass Switch (BPS)  QPC reference circuits and                                   if it implies a certain degree of over-rating, because
                              main components                                              the thirteen QPCs will be all rated for 25.7 kA and
                                                                                           5 kV.
                              The JT-60SA superconducting magnet system is                 The TFC SCB has to interrupt uni-directional cur-
                              composed of 18 series connected coils (TFC) coils            rent while the PFC one has to be bi-directional. For
                              divided into three units supplied by a single unidi-         this latter scheme, Nidec ASI preferred the design
                              rectional thyristor converter, and 10 independent            solution with two IGCTs in antiparallel with respect
                              Poloidal Field Coils (PFC) supplied by bidirectional         to that with a single IGCT and a diode rectifier brid-
                              thyristor converters. To control the plasma bre-             ge, mainly because the resulting total SCB voltage
                              akdown and flat-top phase, six PFC circuits are              drop is lower, thus making faster the current com-
                              provided with Switching Network Units and four               mutation from the BPS to the SCB; moreover, the
                              with Booster thyristor converters. Each TFC and              resulting layout is much simpler.
                              PFC is provided with a dedicated QPC.                        Basic schemes of TFC and PFC QPC are represen-
                              The final scheme of the QPCs represents an advan-            ted in figure 1 and hereinafter the main compo-
                              ced solution based on a Hybrid Circuit Breaker               nents are described.
                              (HCB) composed of a mechanical ByPass Switch
                              (BPS) for conducting the continuous current, in              The Bypass Switch
                              parallel to a Static Circuit Breaker (SCB) based on
                              Integrated Gate Commutated Thyristor (IGCT) for              The BPS is a mechanical switch with main con-
                              current interruption. An explosive actuated breaker          tacts in parallel to sacrificial contacts. When the
                              (PyroBreaker, PB) in series to the hybrid CB assu-           main contacts open, the current is automatically
                              res the backup protection. This design allows be-            transferred to the sacrificial ones, which are all in
                              nefiting from the fast current breaking and very low         closed position at that time; then, the sacrificial
                              maintenance requirements of the static switches,             contacts open themselves and an arc appears on
                              besides maintaining the advantage of the much                each contact. The distance between the sacrifi-
                              lower power losses of the mechanical bypass in               cial contacts is adjustable to guarantee the proper
                              normal operation. In addition, this scheme allows            current sharing on all the sacrificial contacts; their
                                                                                           replacing can be done without changing the main
                                                             the minimization of power     contacts.
                                                             losses in normal operation    The BPS is designed so that the temperature of
                                                             and a better exploitation     the contact staffs never exceeds a safety value that
                                                             of the current interruption   guarantees the mechanical and electrical characte-
                                                             capability of the static de-  ristics of the insulators, even in the worst ambient
                                                             vices, if compared with a     condition; this can be assured with simple natural
                                                             fully static solution.        air cooling. The BPS opening and closing are obtai-
                                                             Although the ratings of       ned by means of a pneumatic actuator which assu-
                                                             TFC and PFC QPCs              res a total opening time of 350 ms from the com-
                                                             present not negligible        mand to the reaching of a contact distance which
                                                             differences, Nidec ASI        allows withstanding a reapplied voltage of 5 kV.
                                                             proposed the same com-        In normal operation, the current commutation cor-
                                                             ponents for both, with the    responding to the arc duration depends on the
                                                             difference of unidirectio-    arc voltage and the impedance of the connections
                                                             nal and bidirectional SCB     between the BPS and the static CB, which were li-
                                                             for TFC and PFC QPC           mited as much as possible to minimize the contact
                                                             respectively, therefore a     erosion. In case of hybrid CB fault, the arc duration
                                                             single full-scale prototype   is prolonged till the pyrobreaker intervention time;
                                                             was manufactured and          however, this is much faster than the initial expec-
                                                             tested. This choice impro-    tation, thus the additional stress is quite limited.
                                                             ves the modularity level      The BPS is provided with a compressed air tank,
                                                             and gives advantages in       so that it is possible to perform one opening ope-
                                                             terms of maintenance and      ration even in case of full or partial loss of pressure
                                                             spare management, even        from the compressed air supply system (figure 2).

58 Impiantistica Italiana - Settembre-Ottobre 2015
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