Page 117 - Industrial Plants
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Boldrocchi Project for Dangote



            Refinery in Nigeria




            In 2016 Boldrocchi Group has been awarded by GE Oil & Gas an Order for the
            supply of eight Diverter Damper Systems for GE Fr 6 gas turbines, due to be
            installed in Dangote Refinery, Nigeria






                        espite their apparent simplicity, the   consolidated over decades
                        importance of Dampers become clear   of experience in the sector.
                        when they fail in operation. As   This project reaffirms the
                        evidenced by experience, Users often   strength  of  Boldrocchi
                        take dampers for granted, therefore   products. In particular the
            Dcontracting inexperienced Companies     zero  leakage  sealing
            to  supply inexpensive dampers:  this often lead to   technology and the actuator
            operation failures, unplanned shutdowns and  production   systems have been tested in
            losses. It highlights that there is no replacement for   Boldrocchi Labs with a
            specific experience.                     back-pressure   which
                                                     exceeded  3x  the  customer
            Boldrocchi Group offers a wide range of dampers,   requested   specification.
            including on/off, modulating and zero leakage type:  Consequently the wear of elastic parts could be reducted
            •       Heavy duty dampers               and operational life extended.
            •       Guillotine dampers               In order to test for proper functioning of individual
            •       Diverter dampers                 components and to ensure prompt on-site erection, all
            •       By-pass dampers                  units are fully assembled and tested in the presence of
            •       Stack dampers                    customer inspectors at Boldrocchi’s new testing facility
            •       Gas distributors                 in  compliance with strict product control  procedures
            •       Multi-louvre dampers             and standards.
                                                     The opportunity to use Company’s owned manufacturing
            Our team uses mechanical design & computational fluid   and testing facilities is a great point of strength in
            dynamic (CFD) studies to highlight the internal flow   developing demanding Projects.
            distribution & minimize vortex/vibration stress. Noise   From the early stages of conceptual design attention
            impact studies are also carried-out in relation to internal   has been paid to the optimization of transport and the
            and external noise sources.              reduction of assembly work on-site.
            We tailor-make dampers of any size (over  7m x 7m (23’   For this reason, all components are designed with a
            x 23’)), any shape (square, rectangular, round, etc.), with   high  degree  of  prefabrication.  As  shipment  of
            different actuation systems (manual, electrical, hydraulic   exceptionally large items, such as some heavy duty
            or pneumatic) & for any amount of gas tightness or flow   dampers, via road is troublesome due to the need of
            required.                                transit permits, the products are disassembled after
                                                     functional testing into key components and reassembled
                                                     on site under our supervision, with minimal impact on
            The Dangote Project                      resources and time spent before actual shipping.
            The scope of supply comprises eight electrically   Boldrocchi, with over 100 years of experience, has
            operated diverter damper systems each fitted with a   successfully executed more than 88.000 worldwide
            guillotine and sealing-air fan skid.     projects.  The  Group is  manufacturing in accordance
            The system is entirely designed in Boldrocchi’s Italian   with  Project-specific  and  International  Standards  full
            headquarter  (located  in  Biassono  near  Milan),  fully   dedication to Quality in Engineering, manufacture and
            respecting  all  the  Customer’s  specifications  and   Project Management.
            leveraging  on  Group’s    capability  in  combining   All these aspects have allowed Boldrocchi to build a
            customization level with the high technology content,   strong and reliable relationship with its customers.


                                                                                    IndustrIal Plants - May 2017
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