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factor in choosing the refinery development strategy.
                                                     Harmonisation with the European requirements for fuels
                                                     quality, environmental legislation, as well as the
                                                     increased competition by European oil products
                                                     producers in the area of the Balkans and south-east
                                                     Europe, were Lukoil key factors to set new goals for the
                                                     refinery:
                                                     •   Improved refinery economic performance,
                                                         including thorough increased production of light
                                                         fuels  with  high  added  value  and  total  increased
                                                         conversion of up to 90%.
                                                     •   Compliance with the long-term requirements of
                                                         European and Bulgarian legislation regarding
                                                         product quality through commissioning additional
                                                         deep oil conversion processes.
                                                     •   Reaching 1  -2  quartiles of Solomon indices for
                                                                 st
                                                                    nd
                                                         Central and South-Eastern Europe
                                                     •   Assurance  of  compliance  with  the  long-term
                                                         environmental requirements





                                                      This major undertaking was successfully
                                                          completed due to a collaborative,
                                                         ‘win-win’ approach from all parties
                                                        throughout the entire project, with an
                                                       EPC LSTK contract based on the Open
                                                        Book Estimate developed during the
                                                                   FEED phase






                                                     To achieve these goals LNB executed a master plan
                                                     considering several different refinery development
                                                     scenarios. After completing economic and marketing
                n 2015 Technip Italy completed the construction,   analysis, the heavy residue hydrocracking process was
                commissioned and supported the start-up and   considered the most attractive project.
                initial operations of the largest Vacuum Residue   The  Complex  Development  Program  was  prepared
                Hydrocracker based on Axens H-Oil™ technology   providing for a heavy residue processing complex
                ever  built.  The  unit  has  been  constructed  in   construction based on vacuum residue hydrocracking
            IBourgas on the Black Sea coast of Bulgaria for   process H-Oil™ licensed by Axens.
            Lukoil Neftochim Bourgas (LNB), subsidiary of the
            Russian major oil operator Lukoil.  The project results
            have been presented as a world class reference in  The deep conversion units in the
            workshops [1],  [2].  This  paper  focuses  on  the   refinery
            challenges, the expectations, the achievements of LNB
            H-Oil™ project (HRPC) and of the key factors for the   Deep  conversion  units  in  the  refinery  increase  the
            successful project execution.            conversion of the crude oil into more valuable products
                                                     such as gasoline and diesel, and minimize the
                                                     production of fuel oil by increasing the hydrogen to
            The history of the HRPC project –        carbon ratio of the upgraded feedstock.  The  increase

            objectives, process selection            of the hydrogen to carbon ratio is achieved either
                                                     rejecting carbon, using delayed coking technology or
                st
            On 1  January 2007 Bulgaria became a full member of   adding hydrogen. Table 1 compares major features of
            the European Union. This fact became a key determinant   the two main technologies available in the market.


                                                                                    IndustrIal Plants - May 2017
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