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SUPPLY AND SERVICES




                            Revamping




                            of the Fans


















                                                                      An interesting case-study
                                                                      of a project in Mexico







                                                                      Paolo Saccenti, BU Director,
                                                                      Service & After Sales
                                                                      Vincenzo Avolio,  Engineering Specialist, Service
                                                                      & After Sales
                                                                      Boldrocchi S.r.l.









                                            hat is a “revamping” of a fan?   erosion/corrosion resistance performance, as a
                                            It is the modification of the fan   change of the wear plates of the impeller, is not
                                            in order to increase the per-  considered in this paper.
                                            formances,  i.e.  capacity  and
                                            pressure, that are the parame- Revamping solutions
                            Wters related to the potential of
                            increasing the output of the process or to meet the   The methods to do the revamping are the following:
                            operating conditions of a new plant arrangement.
                            The modifications on the fan must not involve the   •   Speed increase;
                            layout of the plant, in other words the following   •   Impeller blades tipping;
                            components must remain the same:          •   Impeller change.

                            •   Foundations;                          The qualitative result of all the three fan modifica-
                            •   Inlet/outlet ducts;                   tion  methods  may  be  seen  in the  figure 1.  The
                            •   fan casing (only minor modifications).  curve A is the fan not modified, while the curve B
                                                                      is the result of the modification. Note that the sy-
                            The fan components that could be involved in the   stem resistance, indicated by the two parabolas,
                            revamping are:                            may change or not. The system resistance doe-
                                                                      sn’t change when no additional components or no
                            -Impeller   - Inlet bell   - Shaft   - Bearings  components modification, except than the fan, are
                            -Coupling  - E-motor  - Casing (eventual modifications)  provided. The increase of capacity and pressure in
                                                                      case of no system modifications, curve “C” are ∆Q
                            A modification of the fan in order to improve the   and ∆P, while ∆Q  and ∆P  are relevant to a system
                                                                                          1
                                                                                   1
                            mechanical  reliability, as  the  change  of the  bea-  modification, curve “D”. The new absorbed power
                            rings; or the operational life of the fan, as a chan-  is W  in case of no system modification while W  in
                                                                                                          2r
                                                                         1r
                            ge of the rotor material; or the improvement of the   case of system modification.
       78  Impiantistica Italiana - Gennaio-Febbraio 2023
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