Page 31 - Industrial Plant 2015
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icked off nearly two years ago and fully  block, approximately 100 km off the Nigerian coast       Fig. 2 – The Egina
                   managed since its onset from Lagos,       south of Port Harcourt in the Rivers State.              field (Nigeria)
                   Nigeria, the Egina UFR (Umbilicals,
                   Flowlines and Risers) deep water field       Saipem was awarded the $ 3 billion
                                                                  EPCI contract by Total Upstream
Kdevelopment project is increasingly                                 Nigeria Ltd in June 2013,
                   moving towards its fabrication phase,            the largest offshore contract
some of its most emblematic components such as                        in the company’s history
risers, FPSO (Floating Production, Storage and
Offloading) foundation piles and pipeline subsea             Saipem was awarded the $ 3 billion EPCI (Engineering
structures being already well underway.                      Procurement Construction and Installation) contract for
Long lead and critical items are well on track, with         the subsea development of the Egina field - the largest
several key components (such as bulk steel, linepipes        offshore contract in the company’s history - by Total
etc.) already delivered to the fabrication yards. High       Upstream Nigeria Ltd in June 2013.
pressure subsea ball valves, buoyancy tanks domes            Saipem’s UFR scope includes engineering,
and risers flexible joints are next to come.                 procurement, fabrication, installation and pre-
On the installation front, an early offshore campaign        commissioning of 52 km of oil production and water
executed in October last year enabled UFR package to         injection flowlines, 12 flexible jumpers, 2 km of oil
timely and successfully complete the setup of the            export line, 20 km of gas export pipelines, along with
subsea positioning grid system, to the satisfaction of       installation and commissioning of 80 km of steel tube
the client (figure 1).                                       umbilicals and the mooring of the FPSO and the
                                                             offshore OLT (Oil Loading Terminal) buoy.
The Egina field development                                  This 4 to 5 year contract is characterized by many
challenges                                                   astonishing features:
                                                             •	 10 million manhours will be needed for the entire
The Egina field (figure 2) is located offshore Nigeria in
a water depth of up to 1,700 m within the OML 130                  project execution;
                                                             •	 200 Nigerian engineers have been fully trained

                                                             Industrial Plants - May 2015

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