Page 32 - Industrial Plant 2015
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Fig. 3 – Saipem FDS2
in action in Nigerian
waters

                             and are now working on the project;                Novel aspects and technical challenges:
                       •	 1,200 people will be working in Port Harcourt at              the main challenge will be
                                                                                       the installation of the risers
                             peak;
                       •	 40,000 tons of steel will be fabricated and           Turning to the marine operations, the main challenge
                                                                                will be the installation of the risers, which will have to be
                             installed;                                         top-tensioned by huge buoyancy tanks of 6.0 to 7.5 m
                       •	 the hybrid risers will be 1.5 km long;                diameter, and up to 50 m long.
                       •	 1,200 people will be working 24/7 during the          The main marine operations are planned to be carried
                                                                                out from 2016 to 2017 by Saipem’s state of the art FDS
                             offshore campaigns to operate a 25 vessel          (Field Development Ship) and FDS2 ultra deep water
                             offshore armada.                                   field development ships (figure 3) and by the Saipem
                                                                                3000 heavy lift DP (Dynamic Positioning) vessel
                       The Egina UFR presents novel aspects and technical       (figure 4)
                       challenges: chief among these is the organization of     Most of the project activities, including the design
                       the riser layout, comprising eight top-tensioned risers  engineering and the fabrication, will be performed in
                       including production, gas export and water injection     Nigeria under the local content rule called “Nigerian
                       types in a very compact area; and the resolution of the  Content Act” of 2010.
                       high fatigue loads induced by the slugging effect, in
                       particular to the riser base spools.

         Fig. 4 - Saipem 3000
         heavy lift DP vessel

               Industrial Plants - May 2015

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