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Unit of
             Parameter           MDA            VT
                                                          Measure     nary use of chemicals such as biocides, antifo-
          Total Dry Weight        28            11          Ton       aming and oxygen scavenger, the adoption of
                                                                      membrane contactors implies only a periodical
        Total Full Liquid Weight  40            13          Ton
                                                                      cleaning by the Cleaning in Place (CIP) skid. The
              Footprint           33            33          m 3       lower chemicals’ demand in membrane deae-
                                                                      ration represents an important advantage since
           Overall Volume         90            71          m 3       their supply is particularly critic in offshore in-
                                                                      stallations.
       Table 6. VT vs MDA: Plant size and weight                      On the other side, while the vacuum tower pa-
                                                                      cking does not imply a frequent replacement, in
                                                                      fact the plastic random packing could even last
                                                                      all life, the membrane deaeration requires a re-
                                                                      placement of the membranes.
                                                                      The lower volume and the high modularity of the
                                                                      MDA allow an easier installation. On the contra-
                                                                      ry, in case of VT, a more complex assembly and
                                                                      interconnection between different platforms’
                                                                      desks is required. At last the heavier VT’s im-
                                                                      pact on offshore structures imply more critical
                                                                      mechanical constrains as, for instance, to their
                                                                      own static action, waves motions has to be con-
                                                                      sidered properly.

                                                                      4.3 CAPEX and OPEX analysis
                                                                      The economical comparison between membrane
                                                                      deaeration and vacuum tower based project was
                                                                      made in terms of both CAPEX (capital expenditure)
                                                                      and OPEX (operating expenditure).
                                                                      For capex evaluation, different contributions were
                                                                      taken into account: the equipment, the instruments
                            Figure 5. 3D Model of Membrane deaeration system  and the valves (Table 8). Equipment costs
                                                                      included the deaeration systems (the vacuum
                                                                      towers and the membrane contactors) plus the
                                                                      internals and packing and the skids for chemicals
                                                                      and/or cleaning. In addition, for capex evaluation,
                                                                      also the vacuum generating system (including the
                                                                      liquid ring vacuum pumps and the ejector) as well
                                                                      as Nitrogen generation and purification system (to
                                                                      reach a final Nitrogen purity equal to 99.99%) were
                                                                      considered.
                                                                      Dual media filters pretreatment contribution (and
                                                                      all the other common equipment) was not included
                                                                      in capex evaluation since the pretreatment was
                                                                      common for the vacuum towers and membrane
                                                                      deaeration. Similarly, the cost of the two feeding
                                                                      pumps to the Dual Media filters, was not taken into
                                                                      account being a common contribution for MDA
                                                                      and VT.
                                                                      The calculation of OPEX was made by considering
                                                                      the contribution of feeding power costs, the
                                                                      chemicals and consumables associated to both
                                                                      the processes (Table 9). For electrical feeding
                                                                      power costs, the adsorbed power of all the
                                                                      pumps (dosing pumps, booster pumps) and of the
                             Figure 6. 3D Model of Vacuum Tower system  control panel unit was considered. Moreover the
                                                                      contribution of the chemicals was also included:
                            two deaeration systems, also an analysis was   for the VT process the biocide I, the biocide
                            made in terms of plant management and mainte-  II, the antifoaming and the oxygen scavenger
                            nance (Table 7). Regarding the chemicals, while   consumption were considered. In the case of
                            the adoption of vacuum towers implies the ordi-  membrane deaeration, only the contribution of the



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