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Turbomachinery
Intermediate, Complete Unit
and Performance Tests

Main cost / benefit guidelines helping Customers select the tests

Pasquale Bove
Technical Authority & Machinery Knowledge Owner, Eni SpA

                                                               ANIMP and the Italian chapter of
                                                               the Society of Petroleum Engineers
                                                               have recently started collaborating
                                                               in numerous areas. One of them is
                                                               the exchange in interesting technical
                                                               publications. We are therefore very
                                                               pleased to publish here a paper by Mr.
                                                               Pasquale Bove, which will also appear
                                                               in SPE’s Quarterly Bulletin.

                                                                                                    D. B.

In the design and construction of a oil & gas plant            of the basic criteria to decide which tests have to
      the main rotating machinery (turbo-alternators,          be performed at the Manufacturer factory and
      turbocompressors etc.) keep a key role in                which at field after the package is installed and
      the production. Any package, for example a               connected to the plant.
      “turbocompressor train” after the fabrication            The concepts and criteria highlighted below are
      and assembly at the Manufacturer’s factory,              guidelines; variations and customization depend
  need to be inspected and tested before shipment              of course on the test facilities available at the
  to the field. We are talking about the Performance           Manufacturer’s factory.
  Tests, that make final acceptance by Client’s side.          For the sake of simplicity we will focus on a
  The execution of the test is not mandatory; the purpose      centrifugal turbocompressor train, driven by a gas
  of the tests is to check the functionality of the package,   turbine. For this type of package, mainly two types
  according to the requirements of the technical               of tests can be performed: thermodynamic tests
  specification and the guaranteed performance.The             and mechanical tests, along with electrical and
  Performance Test will be as useful as it better simulates    auxialiaries tests.
  the real operating conditions of the train installed in the  A list of the tests that the Manufacturer can
  field and connected to the plant.                            perform in the factory in the presence of the
                                                               customer is presented. Each of these tests
 1. When is it advisable                                       have their own prerogatives and purposes. The
 to test a package at the                                      preliminary functionality tests are performed
 Manufacturer’s factory or at                                  internally by the Manufacturer, and usually not
 field?                                                        witnessed by the Client:
                                                               •	 preparation and visual checks;
  The main tests are described with a brief explanation        •	 rotor balancing test;
                                                               •	 vibration measurements;
                                                               •	 leak test;

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